為什麼我們要在CIP後檢查我們的表麵？
為了遵守HACCP要求，加工商需要確定CCP（關鍵控製點）和/或其生產工廠內可能導致產品汙染/故障的區域。現在可以使用獨特的Bactiscan係統在CIP（現場清潔）後檢查表麵區域，使處理器能夠遵守盡職調查。
我們應該多久檢查一次表麵區域？
不鏽鋼表麵，其中一些位於生產區域內，應定期檢查，尋找由清潔係統差、例如噴霧球故障引起的生物膜和細菌生長區域，在生產過程中的任何時候都可能出現缺陷，或者當物品進行CIP清潔時，這些區域隨時都可能導致產品汙染，因此建議盡可能頻繁地進行檢查。
我使用了傳統的方法來驗證我的CIP，現在好的方法是什麼？
使用EIT International的Bactiscan進行實時掃描。該設備使處理器能夠實時清晰地看到生物膜，使他們能夠對該區域進行拭子檢測，以識別細菌數量。
我們已經看到人們使用紫外線來尋找生物膜，為什麼不使用紫外線代替Bactiscan呢？
Bactiscan在紫外線光譜的邊緣工作，這是一個旨在檢測細菌周圍蛋白質外殼並分離紫外線不可見的生物膜的係統，Campden BRI提供的驗證文件證明了這一點。
生物膜在表麵變硬並且不能被CIP衝洗掉，這是正確的嗎？
根gen據ju我wo們men的de經jing驗yan，一yi些xie生sheng物wu膜mo隱yin藏zang在zai玻bo璃li狀zhuang表biao麵mian後hou麵mian，這zhe是shi通tong過guo連lian續xu洗xi滌di和he化hua學xue硬ying化hua引yin起qi的de，當dang采cai集ji拭shi子zi時shi，拭shi子zi技ji術shu無wu法fa檢jian測ce到dao它ta們men。Bactiscan可ke以yi突tu出chu顯xian示shi這zhe些xie區qu域yu，並bing且qie需xu要yao進jin行xing研yan磨mo工gong作zuo來lai去qu除chu膜mo以yi測ce量liang細xi菌jun數shu量liang。對dui加jia工gong商shang來lai說shuo，危wei險xian在zai於yu這zhe些xie薄bo膜mo可ke能neng在zai生sheng產chan過guo程cheng中zhong變bian得de鬆song散san，並bing將jiang生sheng物wu膜mo釋shi放fang到dao產chan品pin中zhong。
你的檢查員會在我的工廠裏哪裏尋找這些生物膜？
我wo們men建jian議yi您nin隔ge離li一yi條tiao線xian並bing掃sao描miao該gai線xian內nei的de區qu域yu，以yi便bian接jie觸chu產chan品pin的de表biao麵mian。例li如ru，我wo們men近jin檢jian查zha了le一yi個ge無wu菌jun水shui容rong器qi，因yin為wei這zhe是shi在zai尋xun找zhao發fa生sheng的de汙wu染ran時shi的de後hou一yi次ci檢jian查zha。該gai容rong器qi有you嚴yan重zhong的de生sheng物wu膜mo，在zai生sheng產chan線xian裝zhuang滿man產chan品pin之zhi前qian，這zhe些xie生sheng物wu膜mo明ming顯xian會hui釋shi放fang到dao終zhong衝chong洗xi液ye中zhong，汙wu染ran了le整zheng個ge生sheng產chan線xian。
使用Bactiscan進行測試的環境問題是什麼？
EIT International的Bactiscan係統具有電子傳感器，可以在沒有任何耗材的情況下使用多年，因此非常環保且具有成本效益。
你能證明測試的準確性嗎？
Bactiscan設備包括實時掃描儀和測試片，用於在表麵複製生物膜和細菌，以證明準確性。該過程已通過Campden BRI驗證。
您將用於測試的設備的安全性如何？
Bactiscan使用輕型電池供電的電子傳感器和發射器來照明表麵。
使用Bactiscan時應采取哪些安全措施？
我們建議檢查員在使用Bactiscan時佩戴防護眼鏡等適當的眼部防護用品。大多數生產設施都將在原地安裝安全眼鏡。聚碳酸酯製成的安全玻璃鏡片可以自然阻擋99.9%deziwaixian。yinci，jishishitoumingdeanquanyanjingyenengtigongchusedebaohu。danshi，ruguoninxuyaotedingdeziwaixianfanghu，zhixujiandandezaixiansousuojiketigongqisuozaidiqudegongyingshangliebiao。
Bactiscan測試需要多少停機時間？
在大多數情況下，隻要表麵可以被Bactiscan照明，就不需要停機。Bactiscan能夠在例如大約30分鍾內檢查空筒倉。
你的測試方法能在我的灌裝機上找到產品殘留物嗎？
Bactiscan能夠識別包括灌裝機在內的許多表麵清潔不良的區域。
Why should we test our surface areas after CIP?
In order to comply with HACCP requirements, processors need to identify CCPs (Critical Control Points), and/or areas within their production plant that may cause product contamination/failure. Examination of surface areas after CIP (Clean in Place) is now possible using the unique Bactiscan system, allowing the processor to comply with due diligence.
How often should we examine the surface areas?
Stainless steel surfaces, some of which are positioned within the production area should be examined regularly, searching for areas of biofilm and bacterial growth caused by poor cleaning systems, spray ball faults for example, defects may occur at any time during production, or when the item is CIP cleaned, these areas may cause product contamination at any time, so examination as frequently as possible is recommended.
I have used traditional methods for validating my CIP, what is the best methodology now?
Scanning in real time using EIT International’s Bactiscan. This equipment enables the processor to clearly see the biofilms in real time, enabling them to take swabs of the area to identify bacteria numbers.
We have seen people using U.V. to try to look for biofilms, why not use U.V. instead of Bactiscan?
Bactiscan works on the fringes of the UV spectrum, it is a system that is designed to detect protein shell around the bacteria and isolate biofilms that are not visible with U.V. and this is proven with validation documentation provided by Campden BRI.
Is it correct that biofilms become hardened on the surface and cannot be washed off by CIP?
It is our experience that some biofilms are hidden behind a glass-like surface caused through continuous washing and chemical hardening and when swabs are taken, they are not detected with the swabbing technique. Bactiscan can highlight these regions and abrasive work is needed to remove the film in order to measure bacteria numbers. The danger for processors is that these films may become loose during production and release the biofilm into the product.
Where would your inspector look for these biofilms in my plant?
We would recommend that you isolate a line and scan all areas within that line, so surfaces that are in contact with products. For example, we recently checked a sterile water vessel as this was the final examination when searching for a contamination that had happened. The vessel had serious biofilms that were obviously releasing into the final rinse before the line was filled with product, contaminating the whole line.
What are the environmental issues with testing using Bactiscan?
EIT International’s Bactiscan system has electronic sensors that can be used for many years without any consumables, so extremely environmentally friendly and cost effective.
Can you prove accuracy of the test?
The Bactiscan equipment comprises of real time scanner and test piece to replicate biofilms and bacteria on surfaces, proving accuracy. This process has been validated by Campden BRI.
How safe is the equipment that you will use for the tests?
Bactiscan uses lightweight battery operated electronic sensors and transmitters to illuminate a surface.
What safety steps should I take whilst using Bactiscan?
We recommend that the inspector wear adequate eye protection in the form of protective glasses whilst using Bactiscan. Most production facilities will have safety glasses in situ. Safety glass lenses made of polycarbonate will naturally block 99.9% of UV light. So, even clear safety glasses will provide excellent protection. However should you require specific UV protection, a simple on-line search will provide a list of suppliers in their area.
How much downtime is needed for the Bactiscan test?
In most instances downtime is not required as long as the surface can be illuminated by Bactiscan. Bactiscan is able to examine an empty silo for example in approximately 30 minutes.
Would your test method find product residues on my filling machine?
Bactiscan is able to identify poorly cleaned areas of many surfaces including filling machines.
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